一、明確施工工況需求?

1、 Clarify the requirements for construction conditions

不同的施工場景對壓路機的要求差異顯著。在公路建設(shè)中，路基壓實需選用大噸位壓路機，通過強大的壓實作用力，使路基達到規(guī)定的密實度標(biāo)準(zhǔn)，為路面鋪設(shè)奠定堅實基礎(chǔ)；路面面層壓實則更注重平整度與壓實均勻性，宜選擇振動頻率和振幅可調(diào)的振動壓路機，以確保路面的高質(zhì)量成型。?

The requirements for road rollers vary significantly in different construction scenarios. In highway construction, large tonnage rollers need to be used for roadbed compaction. Through strong compaction force, the roadbed can reach the specified compaction standard, laying a solid foundation for pavement laying; The compaction of road surface layer pays more attention to smoothness and compaction uniformity. It is advisable to choose a vibratory roller with adjustable vibration frequency and amplitude to ensure high-quality shaping of the road surface. ?

市政工程往往施工區(qū)域狹窄、作業(yè)空間有限，小型壓路機憑借其靈活小巧的機身優(yōu)勢，可在街巷、人行道等狹窄場地自由穿梭，完成壓實任務(wù)。而機場跑道、港口碼頭等大型工程，對壓實度和穩(wěn)定性要求極高，需配備重型壓路機，以滿足高強度、高標(biāo)準(zhǔn)的施工需求。因此，在選購壓路機前，需對施工場地的地形地貌、工程規(guī)模、壓實標(biāo)準(zhǔn)等進行詳細(xì)分析，明確所需設(shè)備的基本性能參數(shù)與作業(yè)能力。?

Municipal engineering projects often have narrow construction areas and limited working space. Small rollers, with their flexible and compact body advantages, can freely shuttle through narrow areas such as streets and sidewalks to complete compaction tasks. Large scale projects such as airport runways and port terminals require extremely high compaction and stability, requiring the installation of heavy-duty rollers to meet the construction needs of high strength and high standards. Therefore, before purchasing a road roller, a detailed analysis of the terrain, engineering scale, compaction standards, etc. of the construction site should be conducted to clarify the basic performance parameters and operational capabilities of the required equipment. ?

二、了解壓路機類型特點?

2、 Understand the characteristics of roller types

靜碾壓路機?

Static roller compactor

靜碾壓路機依靠自身重力對被壓材料施加壓力，實現(xiàn)壓實目的。其結(jié)構(gòu)簡單、操作方便，適用于壓實各種非粘性土壤、碎石、砂石混合料等。在路基、路面基層的初壓階段，靜碾壓路機可有效減少材料的松散狀態(tài)，為后續(xù)壓實作業(yè)創(chuàng)造良好條件。但由于其壓實作用力單一，對于較厚鋪層或粘性較大的材料，壓實效果相對有限。?

The static roller relies on its own gravity to apply pressure to the compacted material, achieving the purpose of compaction. Its structure is simple and easy to operate, suitable for compacting various non cohesive soils, gravel, sand and gravel mixtures, etc. During the initial compaction stage of the roadbed and pavement base, the static roller can effectively reduce the loose state of the material, creating favorable conditions for subsequent compaction operations. However, due to its single compaction force, the compaction effect is relatively limited for thicker layers or materials with high viscosity. ?

振動壓路機?

Vibratory roller

振動壓路機通過振動輪的高頻振動，使被壓材料顆粒間的內(nèi)摩擦力減小，相互嵌擠密實，壓實效率與效果顯著優(yōu)于靜碾壓路機。根據(jù)振動方式不同，可分為單鋼輪振動壓路機、雙鋼輪振動壓路機和輪胎 - 鋼輪組合式振動壓路機。單鋼輪振動壓路機主要用于路基、基層壓實；雙鋼輪振動壓路機常用于瀝青路面的壓實作業(yè)，能有效提高路面平整度；輪胎 - 鋼輪組合式振動壓路機則結(jié)合了輪胎的揉搓作用和鋼輪的振動壓實效果，適用于各種材料的壓實，尤其在路面復(fù)壓階段表現(xiàn)出色。?

The vibratory roller reduces the internal friction between the particles of the compacted material through the high-frequency vibration of the vibrating wheel, resulting in mutual interlocking and compaction. The compaction efficiency and effect are significantly better than those of the static roller. According to different vibration modes, it can be divided into single drum vibratory rollers, double drum vibratory rollers, and tire drum combined vibratory rollers. Single drum vibratory rollers are mainly used for compacting roadbeds and base layers; Double drum vibratory rollers are commonly used for compacting asphalt pavement, which can effectively improve the smoothness of the road surface; The tire steel wheel combination vibration roller combines the kneading effect of the tire and the vibration compaction effect of the steel wheel, and is suitable for compacting various materials, especially performing well in the road surface compaction stage. ?

沖擊式壓路機?

Impact roller

沖擊式壓路機以其巨大的沖擊力和高振幅低頻振動，對地面產(chǎn)生強烈的壓實作用，可有效提高深層土壤的密實度。適用于大面積、深層壓實作業(yè)，如機場跑道、高速公路路基的補強壓實，以及舊路面的破碎改造等。但沖擊式壓路機作業(yè)時對地面的沖擊力較大，施工過程中需注意對周邊建筑物和地下設(shè)施的影響。?

The impact roller, with its enormous impact force and high amplitude low-frequency vibration, has a strong compaction effect on the ground, which can effectively improve the compactness of deep soil. Suitable for large-scale and deep compaction operations, such as reinforcing and compacting airport runways, highway roadbeds, and breaking and renovating old road surfaces. However, the impact force on the ground during the operation of the impact roller is relatively large, and attention should be paid to the impact on surrounding buildings and underground facilities during the construction process. ?

振蕩壓路機?

Oscillating roller

振蕩壓路機采用振蕩壓實技術(shù)，通過在振動輪內(nèi)安裝的偏心軸同步反向旋轉(zhuǎn)，產(chǎn)生水平方向的激振力，使被壓材料在水平剪切力和垂直壓力的共同作用下達到壓實效果。其優(yōu)點是振動噪音小、對周圍環(huán)境影響低，適用于城市道路、居民區(qū)附近等對噪音敏感區(qū)域的壓實作業(yè)，同時對路面結(jié)構(gòu)的破壞較小，有利于延長路面使用壽命。?

The oscillating roller adopts oscillating compaction technology, which generates horizontal excitation force by synchronously rotating the eccentric shaft installed in the vibrating wheel in the opposite direction, so that the compacted material achieves compaction effect under the combined action of horizontal shear force and vertical pressure. Its advantages are low vibration noise, low impact on the surrounding environment, and suitable for compaction operations in noise sensitive areas such as urban roads and residential areas. At the same time, it causes less damage to the pavement structure, which is beneficial for extending the service life of the pavement. ?

三、關(guān)注關(guān)鍵性能指標(biāo)?

3、 Focus on key performance indicators

工作質(zhì)量與壓實能力?

Work quality and compaction ability

壓路機的工作質(zhì)量直接影響其壓實能力。一般來說，工作質(zhì)量越大，壓路機對地面的壓力越大，壓實深度和效果越好。但需根據(jù)具體施工要求選擇合適的工作質(zhì)量，過大的工作質(zhì)量可能導(dǎo)致材料過度壓實，破壞結(jié)構(gòu)層；過小則無法達到規(guī)定的壓實度。同時，要關(guān)注壓路機的額定線壓力、振動參數(shù)（如振動頻率、振幅）等指標(biāo)，這些參數(shù)決定了壓路機在不同工況下的壓實性能。?

The working quality of a road roller directly affects its compaction capacity. Generally speaking, the higher the quality of work, the greater the pressure of the roller on the ground, and the better the compaction depth and effect. But it is necessary to choose the appropriate work quality according to specific construction requirements. Excessive work quality may lead to excessive compaction of materials and damage to structural layers; If it is too small, it cannot achieve the specified compaction degree. At the same time, attention should be paid to the rated line pressure and vibration parameters (such as vibration frequency and amplitude) of the roller, which determine the compaction performance of the roller under different working conditions. ?

機動性與操作便利性?

Mobility and operational convenience

設(shè)備的機動性影響施工效率，尤其是在多作業(yè)面或復(fù)雜地形的施工場景中。需考慮壓路機的轉(zhuǎn)彎半徑、爬坡能力、行駛速度等參數(shù)，確保其能夠快速、靈活地在施工現(xiàn)場移動。操作便利性同樣重要，人性化的操作界面、舒適的駕駛環(huán)境、便捷的維護保養(yǎng)設(shè)計，可降低操作人員的勞動強度，提高工作效率，同時減少因操作不當(dāng)導(dǎo)致的設(shè)備故障和事故。?

The mobility of equipment affects construction efficiency, especially in construction scenarios with multiple work surfaces or complex terrain. It is necessary to consider parameters such as the turning radius, climbing ability, and driving speed of the road roller to ensure that it can move quickly and flexibly on the construction site. Convenience of operation is equally important. A user-friendly interface, comfortable driving environment, and convenient maintenance design can reduce the labor intensity of operators, improve work efficiency, and reduce equipment failures and safety accidents caused by improper operation. ?

可靠性與耐久性?

Reliability and Durability

的壓路機應(yīng)具備良好的可靠性和耐久性，能夠在惡劣的施工環(huán)境下穩(wěn)定運行。選擇知名、具有成熟制造工藝和嚴(yán)格質(zhì)量控制體系的產(chǎn)品，可降低設(shè)備故障風(fēng)險。此外，要了解設(shè)備關(guān)鍵部件（如發(fā)動機、振動輪、液壓系統(tǒng)等）的和質(zhì)量，以及廠家的售后服務(wù)網(wǎng)絡(luò)和響應(yīng)速度，確保在設(shè)備出現(xiàn)故障時能夠及時得到維修和保養(yǎng)，減少停機時間。

High quality rollers should have good reliability and durability, and be able to operate stably in harsh construction environments. Choosing products from well-known brands with mature manufacturing processes and strict quality control systems can reduce the risk of equipment failure. In addition, it is necessary to understand the brand and quality of key components of the equipment (such as engines, vibration wheels, hydraulic systems, etc.), as well as the manufacturer's after-sales service network and response speed, to ensure timely repair and maintenance in case of equipment failure and reduce downtime.

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